Basic Info.
Product Type
Wall Panel Making Machine
Automatic Grade
Automatic
Screw Design
Single-Screw
Features
Full Automatic, High Output
Dimension(L*W*H)
60(L)*24(W)*5(H) M
Production Capacity
700 Squ.M/ Day
Workers Number
3-5 Persons
Transport Package
Customized
Origin
Shandong Yanzhou, China
Product Description
1. Product Description
The lightweight wall panel produced by this equipment through utilizing all kinds of solid waste,
industrial slag, coal ash, plant straw, shale and other materials is a kind of new building materials
of environmental protection, energy saving, waste recycling in line with the construction module.
Features:
The extruded wall panel production line is featured by compact structure, high degree of automation and fixed primary equipment. The materials will be extruded and vibrated at the same time in wall panel molding and the wall panel will be molded though continuous automatic vibration and extrusion to guarantee the good compactness and overall dimensions of wall panel. Initial setting maintenance is made after molding.
Semi-finished wall panel moves with convenience, flexibility and high efficiency.
Extrusion screw frequency control is adopted in molding process. The molding dense degree of the ash plate is adjusted and controlled by a central controller to realize the continuous automatic assembly line of the ash plate. As the stiff mixture with low water cement ratio is adopted for the extrusion molding, hollow wall panel with high strength and high compactness can be produced. Automatic continuous production, high efficiency and high quality consistency can guarantee high quality of the wall panel. The produced wall panel is widely used in frame structure or steel structure buildings.
Main Technical index
Average power | ≤45 kw |
Board delivery speed | 2.8m/min |
Number of single work shift workers | 3-5 |
Hourly output | 80 squ.m |
Annual capacity | 300,000 squ.m |
Wall panel specification: |
length | 2.4-3.3 m |
width | 600mm |
thickness | 90,100,120 mm |
Wall panel quality | Conform to JG3063-1999 standard |
2. Final Product Description
Performance index
Item | National standards | Criterion of detection |
60mm | 90mm | 120mm | 60mm | 90mm | 120mm |
Shock resistance /second | ≥5 | ≥5 | ≥5 | ≥8 | ≥10 | ≥15 |
Bending failure load/Weight ratio | ≥1.5 | ≥1.5 | ≥1.5 | ≥3 | ≥4 | ≥5 |
Compressive strength/MPa | ≥3.5 | ≥3.5 | ≥3.5 | ≥5 |
Softening coefficiency | ≥0.80 | ≥0.80 | ≥0.80 | ≥1 |
Consistency/Kgsqu.m | ≤70 | ≤90 | ≤110 | ≤55 | ≤70 | ≤85 |
Drying shrinkage/mm/m | ≤0.6 | ≤0.45 | ≤0.5 | ≤05 |
Hanging force/N | ≥1000 | ≥1200 | ≥1300 | ≥1500 |
Sound resistance/ dB | ≥30 | ≥35 | ≥40 | ≥35 | ≥40 | ≥45 |
Fire resistance rating/h | ≥1 | ≥2.5 | ≥3 | ≥4 |
Heat transfer coefficient b/w/m.k | ≤1.0 | ≤1.0 |
3). Wall panel fetures
Light and anti-seismic:
Lightweight wall panel is 10 times lighter than clay solid brick and much lighter than hollow block so as to solve the problem of girder, big column and deep foundation. The board column connection has good seismic performance. So the wall panel is not only suitable for low-rise buildings but also suitable for high-rise buildings, soft geology and sand beach and beach buildings.
Good heat preservation performance:
Many vacuum bubbles are formed in compound foaming wall panel in the production process. These bubbles formed static air layer in the materials, which makes the heat conductivity of the board only 0.12W/mk with thermal resistance value 2.00, which greatly reduce power consumption and cost of coal to save energy.
Good sound insulation and waterproof performance:
Cellular structure is densely covered inside the board, which can effectively block the transmission of sound and absorb sound with sound insulation≥40dB. The waterproof, moistureproof and freeze-thaw resisting function all conform to the national standards.
Increasing usable area:
Wall panel is thinner, which can increase the usable area of more than 8% to 10%.
Good installation processing performance:
The wall panel can be sawn, nailed, drilled, cut and made arbitrary manufacturing building structure.
Fast construction:
Dry process operation with simple and convenient installation; the board is more than 6 times faster than the block and can greatly shorten the construction period.
Good surface decorative performance:
Wall panel surface is flat and can be directly wallpapered, built wall bricks and sprayed after caulking.
Low comprehensive cost:
Due to the load of beams and foundation is reduced, wall panel construction will be fast with short cycle and the project cost will be reduced by 20% compared with clay brick and hollow block.
Civilized construction operation:
Normative dry construction and site construction with less construction waste and high degree of construction civilization.
Environmental protection, energy saving and waste utilization:
Wall panel materials do not contain toxic and harmful substances with waste recycling and energy saving function and is the green product our country promotes to develop.
3. Wall panle installation
4. Our service
Pre-sales service
Accept user's consultation
Provide market investigation and project assessment
Confirm the scale of operation
Design factory construction scheme for the user
Offer factory construction drawings
Involved in factory construction drawings
Involved in factory construction process guidance
Sales service
Supervise water, electricity and other infrastructure construction process
Set up management framework and make training of production management and equipment for the user
Maintenance, quality control, purchasing and marketing personnel
Offer material proportioning formula
After-sales service
Establish user profiles
Accept 24 hours technical consulting service
Engineers regularly make after-sales return visit
Extended service
Equipment system upgrade
Equipment and mould update
The latest information
Application of new technology and new process
Solemnly promise:
Lifetime maintenance for the equipment
The sales service team will be responsible for after-sales service and timely provide users with convenience to make the best economic benefits of the equipments
5. About us
Shandong Tianyi Machinery Co., Ltd. a national high-tech enterprise covers an area of 200000 m² and owns a modernized standard workshop of 80000 m². The company is a leading enterprise which is devoted to research and solution of solid waste.
Main products:
1.EPS cement wall panel production line
2.Light wall panel production line,
3.Foamed cement insulation board production line
4.Gypsum wall panel production line
5.PC equipment
The products reach above 40% of the market share in the industry. The products are sold well all lover the country and exported to more than 30 countries and regions, such as Russia, Indonesia and Syria, etc. with a high-quality customer base of more than 4000 enterprises.
Sincerely welcome to visit our company
Address:
No. 260, North Ring Road, Yanzhou District, Jining, Shandong, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 14001, OHSAS/ OHSMS 18001
Company Introduction:
Shandong tianyi machinery Co., Ltd. A national high-tech enterprise covers an area of 200000 m² And owns a modernized standard workshop of 80000 m² . The company is a leading enterprise which is devoted to research and solution of solid waste and manufacturing, research and development of new building materials and equipments, including light wall panel production line, EPS cement sandwich wall panel production line, , foamed cement insulation board production line, full-automatic extrusion wall panel production line, gypsum wall panel production line, thermal insulation decorative coating production line, precast reinforced concrete (PC) production line. The company has established close relationship of "production-study-research" with famous scientific research institutes like China building materials academy . Meanwhile, we continuously improve customer satisfaction though providing high-quality service. The products are sold well in all cities and provinces around China reaching above 40% of the market share in the industry and exported to more than 30 countries and regions, such as Iran, Syria, Israel, Kazakhstan, Malaysia, India, etc. With good reputation. We sincerely invite friends from all over the world to cooperate with us on the basis of mutual trust and mutual benefit.